Description

Technical Parameters

Products Description

This ultra-flat LVL (Liquid Crystal Lamination) panel is a high-precision material specially developed by our factory for industrial mold bases, heavy machinery pallets, plastic mold storage mats, hardware mold shelf bases, logistics turnover pallets, and tooling fixture support panels. It features ultra-high straightness, no deformation, extremely high flatness, minimal tolerance, uniform load-bearing capacity, a flat and non-warping surface, and is not easily twisted or bent. It is suitable for mold factories, pallet processing plants, and heavy hardware companies to mass-produce standard pallets and mold base supports, resulting in low batch processing losses and uniform finished products.

PRODUCT DETAILS：

Product Name	Ultra-flat LVL strips for mold pallets
Material	New Zealand radiata pine, Russian larch, etc.
Length	Up to 8.5 meters long Customized
Width	90mm to 400mm Customized
Thickness	35mm to 75mm Customized
Surface treatment	Double-sided polishing / Anti-slip treatment, Customized Support
Certification Standards	Complies with Australian and New Zealand Standards AS/NZS 4357.0.
Formaldehyde Emission	Poplar products use E0 glue, while the rest use phenolic resin glue.
Design Style	Modern
Feature	water resistant, Anti-Corrosion, Eco-Friendly

Mold Pallet Application Scenarios

Heavy-duty Mold Base Support Plate

This ultra-flat LVL (Laminated Veneer Scale) strip, with its extremely high flatness and structural stability, is widely used as a load-bearing base for large hardware molds, injection molds, and stamping molds; as a layered base for mold shelves; and as a support strip for heavy-duty tooling fixtures. It remains undeformed and does not warp under long-term static loads, ensuring stable horizontal placement of molds.

Standardized Logistics Pallet Manufacturing Core Material

Compatible with various wooden logistics pallets, warehouse turnover pallets, and export fumigation pallets for bottom strips, beams, and top panels. The entire plate is straight and regular, with standardized dimensions. Mass-produced pallets are square and highly flat, ensuring they do not tilt or collapse when stacked.

General Purpose Warehouse Base for Heavy Machinery Enterprises

Can be used as a base for stacking parts in heavy equipment workshops, as a support strip for warehouse shelves, as a partition board for heavy goods, and as a load-bearing pad for factory tooling. It is resistant to heavy pressure, wear, and moisture, making it suitable for repeated use in factories year-round.

Our pallet mold processing factory stocks high-volume, best-selling products

They feature high flatness, minimal chipping during processing, small batch color differences, and precise dimensional tolerances. Mechanized cutting and grooving results in extremely low waste, making them ideal for professional pallet factories and mold warehousing companies for year-round bulk purchasing and standardized mass production support.

Ultra-flat Core Performance and Material Advantages

Selected high-quality veneers with straight grain and few knots undergo multiple screenings to eliminate easily deformable raw materials. Utilizing a low-stress lamination process and prolonged constant-temperature curing, the veneer boasts an ultra-flat surface, minimal internal stress, and low wet/dry shrinkage. It resists sinking under heavy loads, warps when laid flat, and cracks when cut. High bonding strength prevents delamination, making it suitable for high-precision mold pallet mass production.

Exceptional Stability of Low-Knot Straight-Grain Veneer Raw Materials

Carefully selected high-quality veneers with straight grain, few knots, and uniform density are used. Rigorous manual screening removes easily deformable, irregularly grained, or locally soft raw materials, reducing the inherent risks of warping, twisting, and deformation from the source of the base material.

Low-Stress Lamination Process Controls Deformation Through Structure

Employing a unidirectional, low-stress lamination method with straight grain, the natural internal stress of the wood is evenly distributed, avoiding the common problems of unilateral bending and localized arching in natural solid wood. The finished product leaves the factory with exceptionally high straightness, naturally remaining flat without bending or warping.

Ultra-long constant temperature curing ensures optimal flatness

After hot pressing, the board undergoes a long period of constant temperature curing in a curing workshop to fully release internal stresses generated during the production process, allowing the board structure to be completely stabilized. Subsequent temperature and humidity changes, as well as long-term heavy-duty flat placement, will prevent the board surface from warping or the edges from curling.

Extremely low dimensional shrinkage and expansion rate, suitable for precision machining

Precisely locking in the balanced moisture content, it adapts to seasonal temperature and humidity changes in the workshop, with minimal shrinkage and expansion. After batch cutting, grooving, and drilling, the dimensions remain accurate, resulting in highly uniform molds and pallets with strong interchangeability.

High-strength adhesive layer resists peeling and delamination

Using industrial-grade, strong, waterproof, and environmentally friendly adhesive, the interlayer bonding is tight and tough. Repeated mechanical cutting, grooving, and nailing are unlikely to cause edge chipping, delamination, or cracking, making it suitable for mass production with automated equipment.

Refined Manufacturing Process and Ultra-High Flatness

Employing a high-precision process including intelligent veneer grading, low-temperature gentle drying, fully automated precision gluing, balanced pressure hot pressing, long-term stress curing, precise sizing, and multiple rounds of fine sanding, the entire process strictly controls the flatness, straightness, and dimensional tolerances of the veneer surface. The finished veneer surface is smooth, flat, and free of bumps or warps, suitable for high-precision die-cutting.

Intelligent Grading and Screening for Uniform Raw Material Quality

Machine-based intelligent scanning and screening of veneer textures, knots, and defects ensures high consistency in density, texture, and quality within the same batch of raw materials, laying the foundation for ultra-high flatness in the finished product.

Low-Temperature Gentle Drying Prevents Internal Stress Damage

A low-temperature, gentle drying mode slowly removes excess moisture, avoiding high-temperature drying that can damage wood fibers and leave hidden stress residues. This maximizes the stability of the veneer and reduces the probability of later deformation.

Fully Automatic Precision Adhesive Coating for Uniform Thickness

The CNC fully automatic coating equipment precisely controls the adhesive layer thickness, ensuring uniform coating across the entire board without thickness variations. After hot pressing, the board surface experiences even stress and consistent flatness, preventing localized bulges or unevenness.

Balanced Constant Pressure Hot Pressing for Smooth and Shaped Boards

Throughout the hot pressing process, pressure and temperature remain constant and balanced, resulting in uniform pressure across the entire board. The finished board surface exhibits extremely high levelness and standard straightness, with no natural bending or localized twisting.

Standard and Customized Services

We maintain a full inventory of commonly used pallet molds in various sizes, including thickness, width, and length. We support non-standard thicknesses, custom-cut slits, and narrow strip customization. We can precisely cut materials according to pallet drawings and mold base dimensions, producing finished products for direct factory assembly.

Common Pallet Mold Specifications in Stock

We maintain a year-round stock of mold bases and mainstream sizes for logistics pallets, with thicknesses ranging from 20–80mm, widths from 80–300mm, and lengths from 1–6m. Standard sizes are readily available for rapid production and delivery.

Customized Narrow Strip Cutting

We can customize non-standard narrow strips and special length-to-width ratios based on pallet structure drawings and mold support strip dimensions. Precise slit cutting from a single large sheet ensures zero dimensional error, saving customers the waste of secondary cutting.

High-Precision Tolerance Customization for Automated Production

We can strictly control ultra-high dimensional tolerances according to customer requirements, adapting to automated production lines in pallet factories for cutting and assembly. Batch finished products have strong interchangeability and uniformity.

We flexibly accept orders of all sizes to suit various customers

We support small batch sample orders, small and medium-sized mold factories' scattered purchases, and large pallet factories' full container bulk orders. The minimum order quantity is flexible, adapting to the needs of customers with different purchasing volumes.

Quality and Environmental Standards & Export Testing Qualifications

Low-formaldehyde, environmentally friendly adhesive with no odor, suitable for enclosed production environments. Each batch undergoes random sampling for flatness, moisture content, bond strength, and bending resistance. Factory inspection reports, fumigation certificates, and country of origin documentation are available. Export pallet clearance is smooth, and it is suitable for industrial engineering applications.

why choose our products

E0 Low-Formaldehyde, Environmentally Friendly, and Odorless: Utilizing indoor industrial-grade E0 low-formaldehyde environmentally friendly adhesive, it has no pungent volatile odor, making it safe and healthy for use in enclosed production environments in mold factories and pallet processing plants, without affecting the worker's working environment.

Four Core Indicators Strictly Sampling Each Batch: Focusing on testing board flatness, internal equilibrium moisture content, interlayer bond strength, and bending and deformation resistance, ensuring stable flatness and consistent performance in each batch.

Stable Material, Not Prone to Mold, Suitable for Warehousing: Excellent moisture resistance; does not easily absorb moisture, mold, or discolor during normal stacking in workshops and warehouses. Remains flat and intact even after long-term storage, without affecting subsequent processing and use.

Stable Material, Not Prone to Mold, Suitable for Warehousing Complete set of export customs clearance documents: We can provide a full set of documents including quality inspection reports, fumigation certificates, and certificates of origin, meeting the fumigation and quarantine requirements for wooden pallet exports, ensuring smooth customs clearance.

Advantages in Supply Packaging and Industry Cooperation

Sufficient factory production and inventory ensure a stable, year-round supply to the pallet and mold industries. Direct supply from the source offers high cost-effectiveness, with flat surfaces and low processing losses, saving customers on raw material costs. Specialized protective film packaging prevents scratches and bending during transport, allowing for direct processing upon arrival.

Large-scale production and inventory ensure uninterrupted supply

Dedicated strip production lines maintain year-round production, with a large inventory readily available. Even during peak seasons in the pallet industry, concentrated replenishment ensures stable supply, avoiding stockouts and delivery delays.

Ultra-high flatness reduces processing scrap

Ultra-flat surfaces are less prone to warping and twisting. Automated cutting and grooving minimize misalignment and edge chipping, significantly reducing processing scrap and losses in pallet factories, resulting in overall material cost savings.

Direct factory supply leaves ample profit for channels

Direct supply from the source manufacturer eliminates middlemen markups, providing mold factories, pallet processing plants, and building material wholesalers with affordable wholesale prices and greater market expansion opportunities.

Protective packaging ensures no deformation during transport

Surface is coated to prevent scratches, paper corner protectors and edges are added, and fumigated wooden pallets reinforce the entire stack, preventing bending, warping, or bumps during transport. Goods arrive in perfect condition and can be directly loaded onto the machine for unloading.

FAQ

Q: Q. If your company is reliable ?

A: A: Founded in 2009,company covers an area of 52,000 square meters,more than 300 employees, including nearly 20 scientific researchers.Powerful LVL manufacture in China.

Q: Q.How long is your delivery time?

A: A: For full container, factory lead time About 20~35 days.

Q: Q: what's your payment terms and trade terms?

A: A: Accepted Delivery Terms: FOB, CFR, CIF, CIP, FCA, CPT, Express Delivery, DAF.

Q: Q: How can you promise quality

A: A: It complies with the Australian and New Zealand standards AS/NZS 4357.0. Some products have passed JAS-ANZ certification, and the formaldehyde emission level reaches E0 level certification, FSC certification can also be provided.

Q:How about the shipping fees?
A: For large quantities of products, ocean freight is usually the best option. The price of ocean freight depends on the destination port and the current ocean freight rates. Please contact us and we will provide you with a better quote based on the actual situation.