Products Description
This product uses a high-density balanced lamination process, resulting in extremely low internal stress and high bending load-bearing capacity. It will not bend, crack, or arch even under long-term heavy-duty stacking. It is specially designed for heavy-duty warehouse high-bay racking, automated warehouse racking, and industrial warehouse racking, solving the problems of ordinary board material deflection under heavy pressure, thermal deformation, and delamination cracking. It is suitable for raw material warehouses, logistics cold chain, heavy industrial finished product warehouses, e-commerce high-bay warehouses, and port freight warehouses.
PRODUCT DETAILS：
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Product Name |
LVL sheet metal specifically for heavy-duty storage. |
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Material |
New Zealand radiata pine, Russian larch, etc. |
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Length |
Up to 8.5 meters long Customized |
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Width |
90mm to 400mm Customized |
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Thickness |
35mm to 75mm Customized |
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Surface treatment |
Double-sided polishing / Anti-slip treatment, Customized Support |
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Certification Standards |
Complies with Australian and New Zealand Standards AS/NZS 4357.0. |
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Formaldehyde Emission |
Poplar products use E0 glue, while the rest use phenolic resin glue. |
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Design Style |
Modern |
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Feature |
water resistant, Anti-Corrosion, Eco-Friendly |
Application Scenarios of Warehouse Racking Shelves
Heavy-duty High-bay Racking Load-bearing Shelves
Internal lining for multi-layer high-bay racks, capable of bearing the static load of pallets of goods over extended periods, maintaining a flat and uniform surface without sagging.
Automated Warehouse Shelves (Specific Pads)
Shelves for intelligent automated warehouses, offering dimensional stability and minimal deformation, compatible with intelligent lifting and barcode conveyor systems without jamming.
Cold Storage/Ambient Temperature Warehouse General-Purpose Layered Pads
Suitable for both cold chain and ambient temperature storage, preventing shrinkage and warping in alternating hot and cold environments, and isolating goods from ground frost and moisture.
Isolation Pads for Heavy-Duty Industrial Goods
Used for layered isolation of heavy machinery and steel goods on racks, distributing and concentrating heavy pressure to prevent damage from crushing.
Main Materials for Long-Term Mass Production by Warehouse Equipment Manufacturers
Unified mechanical properties, low processing loss, compatible with automated racking production lines, ensuring stable and long-term repeat supply.
High Load-Bearing Capacity and Crack-Resistant Material and Core Performance Advantages
Selected high-density veneer with minimal knots and a consistent grain, undergoing extended constant-temperature curing to release all internal stress. Combined with high-strength, weather-resistant adhesive specifically designed for shelving, its core performance advantages are as follows:
Ultra-High Bending Resistance, No Sag Under Long-Term Heavy Loads
Multi-layer balanced assembly distributes stress, ensuring minimal bending deformation even with long-term stacking of multiple layers of goods.
01
Extremely Low Internal Stress, Crack-Free in All Seasons
Stress is gradually released under constant temperature for several days after molding. Even with alternating humidity and temperature variations in warehousing, the veneer remains free of warping and micro-cracks.
02
Strong Nail Holding Power, Prevents Edge Splintering During Processing
Uniform density throughout, densely nailed edges, and grooved design prevent splitting, ensuring secure and stable shelving assembly.
03
Moisture-Proof and Mildew-Resistant, Suitable for Various Storage Environments
Precisely controlled and balanced moisture content prevents moisture absorption, mold growth, expansion, and deformation in normal, low, and humid warehouses.
04
Wear-Resistant and Impact-Resistant, Suitable for Forklift Handling
Dense, hardened surface treatment reduces the risk of damage from dragging goods or forklift scraping, extending the shelf life.
05
Production Process and Retirement Shelf Panel Craftsmanship
The entire process is designed around high load-bearing capacity, low deformation, and ease of processing. Key points of the complete process flow are as follows:
Finely selected, homogeneous veneers with fewer knots
Large knots, diagonal grains, and loose veneers are removed to ensure uniform stress distribution and prevent localized stress concentration.
Segmented, gradient, and balanced drying
Minimizes moisture content differences in the veneers, preventing localized deformation caused by variations in moisture levels during storage.
High-strength adhesive applied evenly and thinly without blistering
CNC equipment precisely controls the adhesive layer, resulting in a thin and uniform layer. After hot pressing, the veneer is flat and fits seamlessly to shelving beams.
Stress-balanced, staggered assembly
Two-way staggered grains counteract the deformation and tensile forces caused by temperature changes and heavy pressure, structurally preventing arching.
Long-term, constant-temperature stress curing
The molded veneers are left to stand for several days to completely release internal stresses generated during pressing and cutting, resulting in permanent stability of the finished product.
Double-sided, multi-pass fine sanding and rounding of edges and corners
The veneer surface is smooth and wear-resistant, with rounded edges and corners, reducing the risk of chipping or damage during assembly and transportation, and making it compatible with automated cutting equipment.
Standard Specifications and Customized Warehouse Racking Services
We maintain a stock of standard sizes and thicknesses for both light and heavy-duty racking, supporting customized processing for various warehousing scenarios.
Sufficient Stock of Standard Shelf Panels
We maintain a year-round stock of standard medium and heavy-duty racking panels, with daily replenishment from the racking factory and fast delivery for urgent orders.
Customized Extra-Thick Heavy-Duty Panels
For heavy-duty warehouses and automated storage systems (AS/RS) requiring hundreds of tons of storage, we customize thickened high-density panels to increase load-bearing capacity.
Pre-cutting and Processing of Shelf Drawings
Based on rack beam dimensions and warehouse location specifications, our factory pre-cuts semi-finished products for direct assembly upon arrival, improving production efficiency.
Long-Term Supply Agreements with Warehouse Equipment Companies
We accept monthly and quarterly large-volume stock orders from racking factories, ensuring uninterrupted production line operation through unified scheduling.
Environmental Standards and Export Testing Qualifications
Low-formaldehyde, environmentally friendly adhesives ensure odorless, sealed warehouses that do not contaminate food, electronics, or precision goods. Multiple mechanical tests are conducted on each batch, and all qualifications are complete. Heavy-Duty Bending Deformation Testing: Static load tests are performed simulating long-term, multi-layered stacking of goods to strictly control sagging and cracking risks, ensuring warehouse safety.
Heavy-duty bending deformation testing
Static load tests are conducted to simulate long-term, multi-layered stacking of goods, strictly controlling the risks of deflection and cracking to ensure warehouse safety.
Low formaldehyde and environmentally friendly indoor materials meet standards
Formaldehyde emissions meet the standards for warehouse interior materials, and there is no harmful volatilization during long-term storage in sealed warehouses.
Moisture-proof and wear-resistant performance
Full factory inspection for mildew and moisture resistance. Mold and moisture-proof tests are conducted specifically for humid warehouse and cold storage environments in southern China, suitable for various warehousing conditions nationwide.
Complete export certification for wooden packaging
Mechanical quality inspection reports, IPPC fumigation certificates, and certificates of origin can be provided, ensuring smooth customs clearance for overseas warehouse racking exports.
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